Xenon XL – 80N Turbine Sport Jet
Published: October 18, 2026
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Xenon XL – 80N Turbine Sport Jet
The Xenon XL is a scaled-up version of the popular 90mm Xenon, designed for turbine propulsion systems in the 80N thrust class.
The Xenon XL is a fully 3D-printed sport jet designed for precision aerobatics and exciting flight performance. The entire airframe is printed using lightweight LW-PLA and PETG.
For those who prefer electric propulsion, the included files also offer an EDF conversion option, supporting 105–120mm EDF setups.
The Xenon XL features multiple quick, secure snap-fit connections for the wings and canopy. These allow for fast, easy assembly and disassembly at the flying field, making transportation and setup especially convenient.
All additional building instructions and assembly details can be found in the building manual included with the files.
Technical Specifications
Minimum Printer Build Volume: 450 × 450 × 450 mm
Wingspan: 1,796 mm
Length: 2,175 mm
Flying Weight: Approx. 9.2 kg
Turbine Setup: Swiwin SW80 with 1.5 L of fuel
EDF Compatibility: 105–120mm EDF (conversion files included)
Recommended Landing Gear: JP ER-120 with a 10mm bore for the strut
Center of Gravity (CG): Marked by two small bumps on the underside of the fuselage
Printing Information
I used ColorFabb LW-PLA with a 65% flow rate for the lightweight printed components.
The required infill percentage is specified in the filename of each individual part.
Materials Required
Carbon Fiber Tubes (CFK)
Ø 23 mm CFK Tube – 3 × 1,000 mm
Cutting lengths:
1 × 1,000 mm
2 × 800 mm
1 × 200 mm
Ø 21 mm CFK Tube – 1 × 500 mm
1 × 500 mm (rear wing joining sleeve)
Ø 10 mm CFK Tube – 2 × 2,000 mm
Cutting lengths:
1 × 1,627 mm
1 × 527 mm
Ø 5 mm CFK Tube – 4 × 2,000 mm
Cutting lengths:
2 × 275 mm
1 × 380 mm
5 × 40 mm
2 × 335 mm
2 × 500 mm
2 × 330 mm
2 × 1,000 mm
2 × 125 mm
2 × 400 mm
Solid Carbon Fiber Rods
Ø 10 mm Solid CFK Rod – 1 × 1,000 mm
Cutting lengths:
3 × 25 mm
3 × 33 mm
2 × 65 mm
1 × 85 mm
3D Printing Filament
5 × spools of ColorFabb LW-PLA
1 × spool of PETG
1 × spool of VarioShore TPU
Flying Video
https://www.instagram.com/p/Ddeoly5qMPg/
https://www.instagram.com/p/DdO34Hsq9Up/
